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Jim Vaughn, CUSP


Jim Vaughn, CUSP

After 25 years as a transmission-distribution lineman and foreman, Jim Vaughn, CUSP, has devoted the last 24 years to safety and training. A noted author, trainer and lecturer, he is a senior consultant for the Institute for Safety in Powerline Construction. He can be reached at jim@ispconline.com.

iP Trainer The Trainer Articles

Preventing Heat Injury and Illness

During the annual T&D PowerSkills Trainers Conference earlier this year, several of our clients asked about OSHA’s stance on heat illness prevention. Months later, we are still fielding questions about the topic, as are Incident Prevention’s subject matter experts. The bottom line is that employers are legally required to have a plan in place to […]

Utility Safety Question & Answers

May-June 2026 Q&A

| Jim Vaughn, CUSP |

Q: In the April-May 2024 issue, Incident Prevention responded to a reader’s question about the OSHA digger derrick exemption for licensed operators (see https://incident-prevention.com/blog/april-may-2024-qa/). Have you heard anything since then about exemption enforcement trends? For example, has OSHA indicated that it might more closely assess specific lifting activities? A: OSHA 29 CFR 1926 Subpart CC, […]

iP Trainer The Trainer Articles

Your Lineworkers, Your Legacy

I’m not sure how I became an analyst. It wasn’t something I planned for. Various types of analyst roles exist, but I primarily analyze incidents, breaking down and studying the elements of events to identify causes and effects. Incident analysis, done well, ultimately helps prevent undesired future outcomes. Over the last 15 years, I have […]

Utility Safety Question & Answers

March-April 2026 Q&A

| Jim Vaughn, CUSP |

Q: Why does an EPZ pole connection need to be close to the worker’s feet? A: In an equipotential arrangement, if the bus is inadvertently energized, the length of the bonding cable from the grounded conductors to the structure will affect the voltage across the worker. The worker is only exposed if they contact the […]

January 2026 101

What’s Your Bucket IQ?

I know a lot about buckets, but it wasn’t until after I hung up my tools that I learned much of what I’m going to share with you in this article. Background I was lucky to work as a lineman when I did. The buckets we used at Florida Power & Light through the 1970s […]

Utility Safety Question & Answers

January-February 2026 Q&A

| Jim Vaughn, CUSP |

Q: We recently did some contract work in a manhole with live primary cables running through it. During an audit, the client’s safety team cited us for failure to have our manhole workers tied off to rescue lines. We had a tripod up and a winch ready for the three workers. What did we miss? […]

2025 Update - Ferroresonance Explained

2025 Update: Ferroresonance Explained

Ferroresonance is a complicated issue, one that industry workers must be educated about. That’s because as the number of URD system installations grows and systems age, instances of ferroresonance increase – as do threats to worker and customer safety, equipment and service reliability. I first became acquainted with ferroresonance in the 1980s while troubleshooting a […]

Utility Safety Question & Answers

December 2025 Q&A

| Jim Vaughn, CUSP |

Q: Can I ground through a wave trap? A: General discussion about wave or line traps centers on their function. At operating frequency, they have extremely low impedance to any voltage at 60 Hz. Some would say that for the sake of convenience, it’s OK to ground at a switch even where there is a […]

Addressing the Elephant in the Room

There is an elephant in the room that plays a role in the safety culture of our industry. That elephant needs to be exposed, even though it’s going to be tough to do. Based on a less-than-official count, 12 to 14 lineworkers have lost their lives on the job over the past six months. The […]

Utility Safety Question & Answers

October-November 2025 Q&A

| Jim Vaughn, CUSP | ,

Q: We hear lots of opinions about whether a lineworker can lift a hot-line clamp that has a load on it. There is a rule that says disconnects must be rated for the load they are to break. We’ve been doing it forever. Are we breaking an OSHA rule or not? A: We have answered […]