Utility Safety Podcast – Lifesaving Layers – Clearing up the Confusion in The Utility Industry with Derek Sang
Join host Kate Wade as she sits down with Derek Sang, Senior Technical Training Manager at Bulwark Protection, to answer the utility industry’s most burning questions about protective clothing. With 25 years of experience, Derek breaks down the critical differences between flame-resistant (FR) and arc-rated (AR) garments, exposes common field errors in wearing and maintaining […]

The Time is Now: Reevaluating Threat and Violence Exposures in the Field
A lineman’s work was relatively straightforward in the early days of our trade: We built power lines with wire and poles, making sure the big end of each pole went into the ground first. Now, as I begin my 35th year in electric distribution, the line crew work environment is rapidly evolving. An especially concerning […]
Utility Safety Podcast – Deep Dive – Unpacking “250 Years of Safety” – Why Statistics Are a Trap
In this episode, we dive deep into David McPeak’s article, “250 Years of Safety,” featured in the July 10th, 2026 issue of Incident Prevention magazine. We explore the staggering evolution of workplace safety, starting from the 1890s when electrical line workers faced a nearly 50% on-the-job mortality rate. Discover how financial liabilities, worker’s compensation laws, […]

Vocational Mastery: The Final Practice of Personal Safety Excellence
This series explores five personal practices of safety excellence, including steps each of us can take to become as safe as possible. The first article in the series was a reminder that we have personal accountability and agency in safety – enough to stop work and even walk off the job if conditions are […]

6 Employer Best Practices for Effective Landowner Engagement
Transmission line construction is one of the most complex and politically sensitive infrastructure endeavors in the United States. Crews routinely work across dozens and sometimes hundreds of distinct land parcels, navigating a patchwork of easement rights, property histories and landowner temperaments. What happens when that navigation breaks down isn’t always a polite conversation at the […]

Making Safety the Easy Choice
Walk through any industrial environment and you’ll hear familiar messaging: “Be proactive.” “Own safety.” “Follow the procedure.” Then step into the boardroom, where the conversation shifts to yield, uptime, injuries and cost. We coach people on behaviors yet judge them based on outcomes, sending mixed signals to the frontline workers at the sharp end of […]

The Myth of Mental Toughness and the Power of Resilience
The concept of mental toughness has long been embedded in high-risk industries. Workers are often taught to push through adversity, remain focused under pressure and get the job done regardless of circumstances. Utility crews, construction teams, first responders, military personnel and countless others routinely face demanding conditions that require determination, discipline and perseverance. The ability […]

Are You Prepared for ‘The Big One’?
At NASCAR’s Talladega Superspeedway, Daytona International Speedway and Pocono Raceway, there is always talk of “The Big One” – a wreck that often characterizes the three-hour, 200-mph, 40-car races on three-lane-wide ovals. Of course, The Big One doesn’t happen at every race, which could be due to luck or preparation, planning and skill. When it […]

For Love of the Job
I’m so pleased that we now have various social media platforms to recognize lineworkers for the critical services they provide, not to mention the sacrifices they make to do so. When I worked storms in the 1960s and ’70s, my crewmates and I rarely received more than the occasional note of appreciation from a customer, […]

July-August 2026 Q&A
Q: How do consensus standards apply to the employer’s responsibility for safe work practices? A: Consensus standards are part of a system that employers can use to develop their safety programs. The issue here is whether an employer can defend their programs. Compliance with a consensus standard does not necessarily ensure OSHA compliance; the agency […]
Utility Safety Podcast – Lifesaving Layers – Clearing up the Confusion in The Utility Industry with Derek Sang
In the News
The Time is Now: Reevaluating Threat and Violence Exposures in the Field
Utility Safety Podcast – Deep Dive – Unpacking “250 Years of Safety” – Why Statistics Are a Trap
Vocational Mastery: The Final Practice of Personal Safety Excellence

6 Employer Best Practices for Effective Landowner Engagement
6 Employer Best Practices for Effective Landowner Engagement

Making Safety the Easy Choice

The Myth of Mental Toughness and the Power of Resilience
Are You Prepared for ‘The Big One’?
For Love of the Job
Opinion
Utility Safety Podcast – Lifesaving Layers – Clearing up the Confusion in The Utility Industry with Derek Sang
The Time is Now: Reevaluating Threat and Violence Exposures in the Field
Utility Safety Podcast – Deep Dive – Unpacking “250 Years of Safety” – Why Statistics Are a Trap
Vocational Mastery: The Final Practice of Personal Safety Excellence
Video
Utility Safety Podcast – Lifesaving Layers – Clearing up the Confusion in The Utility Industry with Derek Sang
Featured Topics
Utility Safety Podcast – Lifesaving Layers – Clearing up the Confusion in The Utility Industry with Derek Sang

The Time is Now: Reevaluating Threat and Violence Exposures in the Field
Utility Safety Podcast – Deep Dive – Unpacking “250 Years of Safety” – Why Statistics Are a Trap

Vocational Mastery: The Final Practice of Personal Safety Excellence

6 Employer Best Practices for Effective Landowner Engagement

Making Safety the Easy Choice
Utility Safety Podcast – Lifesaving Layers – Clearing up the Confusion in The Utility Industry with Derek Sang
Join host Kate Wade as she sits down with Derek Sang, Senior Technical Training Manager at Bulwark Protection, to answer the utility industry’s most burning questions about protective clothing. With 25 years of experience, Derek breaks down the critical differences between flame-resistant (FR) and arc-rated (AR) garments, exposes common field errors in wearing and maintaining PPE, and highlights dangerous everyday products like fabric softeners and DEET. Listeners will also learn how modern fabric innovations help combat heat stress, the importance of worker acclimation, and why continuous education is the key to bridging the gap between compliance and real-world safety.
Visit Bulwark Protection – https://www.bulwark.com/
Key Takeaways
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All arc-rated (AR) garments must be flame-resistant (FR), but not all FR garments have an arc rating.
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Wearing gear correctly—keeping sleeves rolled down, shirts buttoned to the neck, and shirts tucked in—is essential to prevent severe burn injuries.
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Wearing an arc-rated base layer removes the safety hazard of an untucked shirt because it eliminates access to lightweight, flammable cotton t-shirts.
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Common maintenance errors include using bleach, peroxide (like OxiClean), and fabric softeners or dryer sheets, which can leave a flammable petrochemical buildup over time.
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Deet-based bug sprays are highly flammable accelerants that can cause FR gear to catch fire; workers should use permethrin-based products instead.
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Single-layer work clothing does not contribute to heat stress, and modern 5.5-ounce performance fabrics help keep workers cooler by wicking moisture away from the body.
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Managing heat stress effectively requires a combination of electrolyte hydration, rest, shade, and structured worker acclimation programs.
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Continuous worker education and annual audits of industrial laundry programs are necessary to close the safety gap and protect workers from arc flashes.
Questions and Answers
Q: What is the main difference between flame-resistant (FR) and arc-rated (AR) clothing?
A: All arc-rated garments are flame-resistant, meaning they self-extinguish and will not melt or drip. However, not all FR garments have an arc rating. AR garments undergo specific testing to measure their ability to protect against the incident energy of an arc flash, making them necessary for electrical utility and general industry environments.
Q: How do everyday laundry and field products like bug spray affect protective gear?
A: Products like chlorine bleach, peroxide (found in OxiClean), and fabric softeners can degrade protective properties or build up flammable residues over time. In the field, Deet-based insect repellents are dangerous because Deet is a severe accelerant that can catch fire. Workers should use permethrin-based repellents instead, which have been proven safe for FR clothing.
Q: What fabric innovations and protocols help utility workers stay cool in extreme heat?
A: The industry has transitioned to lightweight 5.5-ounce fabrics that blend hydrophobic and hydrophilic fibers to push moisture away from the body. Beyond clothing, managing heat stress requires proper hydration supplemented with electrolytes, taking breaks in the shade, and utilizing structured acclimation programs to ease workers back into hot environments after taking time off.
#UtilitySafety #ArcFlash #FRClothing #SafetyEducation #PPE #IncidentPrevention #Bulwark
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This podcast is sponsored by T&D Powerskills. If you are looking for a comprehensive lineworker training solution, visit tdpowerskills.com today and use the exclusive podcast listener promo code IP2026 to receive a 5% discount!

The Time is Now: Reevaluating Threat and Violence Exposures in the Field
- Implement two-person crews to mitigate lone-worker risk.
- Utilize personal alarm systems and security devices, such as panic buttons, hand-held alarms and noise devices.
- Establish relationships with local law enforcement agencies. Immediately alert them to any threats of violence.
- Where risk is anticipated, confirm and document service availability for cellular phones and radio channels. This is especially critical in rural areas.
- Continually train employees in the recognition and deescalation of verbal abuse as well as the appropriate steps to take if deescalation tactics are ineffective.
Utility Safety Podcast – Deep Dive – Unpacking “250 Years of Safety” – Why Statistics Are a Trap

Vocational Mastery: The Final Practice of Personal Safety Excellence
*****
Sidebar: 4 Important Reminders 1. We develop vocational mastery because we want to be as safe as possible. Although creativity and initiative may be required, someone who genuinely wants to learn and improve can almost always find opportunities to do so. 2. True vocational masters thoroughly understand adjacent jobs. A lineman who learns why we arrange electrical components in specific configurations, for instance, begins to understand that what may initially appear illogical could in fact reflect the realities of clearance requirements, anticipated load growth and/or material constraints. This is valuable knowledge as the lineman encounters new field environments. Similarly, a worker strengthens their overall competence as they become educated about operator switching, relay functionality and even how to manually operate a station during an emergency. A basic understanding of distribution engineering is equally beneficial. How are conductor sizes chosen to avoid unacceptable voltage drop? What’s the ideal way to determine circuit lengths? How are sectionalizing switches coordinated with backup circuits? 3. We must seek out individuals one or two levels above us who possess hard-earned knowledge (e.g., senior foremen, experienced supervisors). Inquire about their personal learning journeys and what has shaped their judgment. Additional worthwhile discussion topics include hazard prediction and recognition; job briefings; human performance basics; coping with time and storm pressures; and effective stakeholder communication. 4. Deliberately seeking this kind of knowledge is neither automatic nor common. Nevertheless, until we eliminate lineworker fatalities, it is prudent for each of us to develop a strong personal commitment to continuous learning.
6 Employer Best Practices for Effective Landowner Engagement
Utility Safety Podcast – Lifesaving Layers – Clearing up the Confusion in The Utility Industry with Derek Sang

The Time is Now: Reevaluating Threat and Violence Exposures in the Field
Utility Safety Podcast – Deep Dive – Unpacking “250 Years of Safety” – Why Statistics Are a Trap

Vocational Mastery: The Final Practice of Personal Safety Excellence
Utility Safety Podcast – Lifesaving Layers – Clearing up the Confusion in The Utility Industry with Derek Sang

The Time is Now: Reevaluating Threat and Violence Exposures in the Field
Utility Safety Podcast – Deep Dive – Unpacking “250 Years of Safety” – Why Statistics Are a Trap






